• Effective Application of Industrial Defoamers
    Effective Application of Industrial Defoamers
    In industrial production, foam can cause cleaning equipment pumps to shut down, turn sewage treatment tanks into bubble baths, and even cause jam jars on food production lines to overflow.   High-efficiency industrial defoamers are the perfect superhero to deal with these troublesome situations. The Foam Buster in Industrial Cleaning   Imagine a giant metal part in a factory soaking in a foamy cleaning tank, making it difficult for workers to even see the edges. Add a few drops of polysiloxane defoamer, and the foam instantly shrinks like a balloon punctured by a needle. This defoamer works even on cleaning lines at 150°C and is 20 times more effective than traditional soapy water. One automobile manufacturer reported that their engine blocks, which previously required three changes of cleaning fluid, can now be cleaned with just one tank of water. The savings in utility bills are enough to cover the entire factory's high-temperature subsidy for six months.   The Invisible Security Guard of a Sewage Treatment Plant   There's nothing romantic about bubbling in a sewage tank. Last year, a chemical plant caused a scandal—the foam from its aeration tanks soared higher than an office building that a passing drone nearly got stuck in its propeller. Later, they added a defoamer containing a special organic fluorine. These foams, 100 times more stubborn than laundry detergent, collapsed within 30 seconds. The principle is fascinating: the defoamer molecules act like tiny magnets, sucking away all the surfactants from the foam film. The foam collapses like a tent stripped of its frame. Many wastewater treatment plants have learned their lesson and are now adding defoamers to the water intake in advance. These non-silicone products use only one-tenth the dosage of the old formula, but their long-lasting effect is like coating the water surface with an anti-foaming film. Safety Stewards on the Food Line   Food plants fear two things most: foam affecting filling accuracy and chemical residues causing foodborne illness. Bio-fermentation-based defoamers are particularly effective—they use natural proteins metabolized by yeast to break up the foam. Adding them to the defoamer removes the foam layer produced during soy sauce making like an invisible vacuum cleaner, leaving no odor. A yogurt factory conducted a comparative test and found that when using a traditional defoamer, 3% of the fruit yogurt overflowed after each batch. After switching to a food-grade defoamer, strawberry pieces on the production line were no longer pushed out of the jars by the foam. The raw materials saved each year are enough to make 150,000 cups of new product samples.   Why is choosing the right defoamer like choosing an air conditioner?   Choosing a defoamer is like buying an air conditioner—more expensive isn't always better; it depends on the application. For example, paper mills use defoaming resins because they can withsta...
    - Jul 30, 2025
  • Targeted Defoamers Solve Foam Challenges in Modern Papermaking Fibers
    Targeted Defoamers Solve Foam Challenges in Modern Papermaking Fibers
    As paper mills embrace diverse, sustainable fibers like bamboo, bagasse, hemp, and agricultural residues, traditional defoamers often struggle with the unique foam they generate.      Why Standard Defoamers Fall Short: Alternative fibers contain higher levels of natural surfactants, starches, and resins compared to wood pulp. These stabilize foam differently, causing rapid re-foaming, process disruptions, and quality defects that generic defoamers can't consistently control, especially under modern high-speed, closed-loop conditions.   New Fiber-Focused Solution: Our defoamers are precisely engineered for complexity:   Tailored Chemistry: Optimized carriers & actives target foam stabilized by specific non-wood fibers. Enhanced Stability: Resists breakdown under high shear and extreme process conditions (pH/temp). Guaranteed Compatibility: Works seamlessly with other wet-end chemicals, preventing deposits. Performance-Driven: Rapid knockdown and persistent foam suppression. Sustainable Options: Available with improved biodegradability profiles.   Tangible Mill Benefits: Reduced downtime & maintenance from foam Improved paper quality (fewer holes, spots) Stable machine runnability   Support for reliable use of alternative fibers Effective foam control is critical for mills innovating with fiber sources. Our targeted approach solves the specific chemistry mismatch causing persistent foam with bamboo, straw, and other non-woods. We develop and manufacture high-performance defoamers for demanding industrial applications, including pulp & paper. Our focus is solving complex foam problems through R&D and technical partnership.
    - Jul 25, 2025
  • Explore the key applications of defoamers in various industries
    Explore the key applications of defoamers in various industries
    1. Introduction In modern industrial production and daily life, seemingly light foam may have unexpected effects on the production process and product quality. Defoamers, this seemingly inconspicuous "small body", have a "big role" in solving foam problems. Today, let's explore the key applications of defoamers in various industries.     2. Application of defoamers in the chemical industry (I) Foam control during the reaction process Many reaction processes in chemical production will produce foam, such as polymerization reactions, esterification reactions, etc. If these foams are not eliminated in time, they will affect the reaction rate and conversion rate, and may even cause the reaction to get out of control. The addition of defoamers can effectively control the generation of foam and ensure the smooth progress of the reaction. For example, in the production process of synthetic resins, defoamers can prevent foam from accumulating in the reactor and ensure the quality and output of the resin. (II) Product separation and purification In the separation and purification of chemical products, foam can also cause trouble. For example, in distillation operations, foam may cause flooding and affect the separation effect. The use of defoamers can reduce the stability of foam, enable liquids to separate smoothly, and improve the purity and yield of products.   3. Application of defoamers in the food industry (I) Foam elimination in food processing The generation of foam is a common problem in food processing. For example, in the process of bread baking, the stirring of dough will produce a lot of foam, which will affect the volume and texture of bread if not controlled. The appropriate use of defoamers can eliminate these foams, making bread making smoother and more delicate. In beverage production, defoamers can also prevent filling difficulties and poor taste caused by excessive foam. (II) Food preservation and storage Some foods will also produce foam during storage due to the action of microorganisms or other reasons, which will not only affect the appearance of food, but also may cause food deterioration. Defoamers can inhibit the generation of foam to a certain extent and extend the shelf life and storage time of food. For example, in the storage of dairy products, defoamers can prevent excessive foam on the surface of products such as yogurt and maintain the stability and quality of the product.   4. Application of defoamers in the pharmaceutical industry (I) Foam control in the process of drug fermentation The microbial fermentation process in the pharmaceutical industry is one of the important links in drug production, and a large amount of foam is often generated during the fermentation process. These foams not only affect the transfer of oxygen and the exchange of nutrients, but may also cause problems such as contamination, affecting the quality and yield of fermentation. The rational application of defoamers can effect...
    - Jul 16, 2025
  • Controlling foam in the alumina production process: Utilizing specialized defoaming agents to enhance efficiency
    Controlling foam in the alumina production process: Utilizing specialized defoaming agents to enhance efficiency
    During the process of converting bauxite into alumina, the formation of foams is a long-term and costly issue. Uncontrolled foams can disrupt the key operations in the Bayer process, resulting in reduced output, low operational efficiency, quality problems, and potential safety hazards. Effective defoaming is not only beneficial but also crucial for maintaining the smooth, efficient and safe operation of the alumina refining process.      The foam challenge in aluminum oxide processing    In the Bayer process, the phenomenon of foaming occurs throughout the entire process. The main reasons for this are as follows:  1. High alkalinity: The strong corrosiveness of the liquid used in this process (i.e., the strong corrosiveness of the sodium hydroxide solution). 2. Fine particle suspended matter: There are fine particles such as red mud, tricalcium aluminate (water aluminate) precipitates, and precursors of scale formation. 3. Organic pollutants: Natural organic compounds from bauxite (such as humic acid, oxalate), which have the function of surfactants. 4. Stirring and aeration: Intense stirring, pumping, and the laminar flow of the liquid will bring in air. 5. High temperature conditions: Especially during digestion and calcination stages.    This kind of foam will bring about many problems: 1. Reduced sedimentation and cleaning efficiency: The foam will hinder the sedimentation process of red clay in the cleaning and sedimentation tanks, and prevent efficient cleaning operations. 2. Decreased equipment capacity: The foam will occupy a large amount of space in storage tanks, digesters, sedimentation tanks and evaporators, thereby limiting the processing capacity. 3. Unstable operation: Overflow of containers, pump cavitation and inaccurate liquid level measurement. 4. Product contamination: Impurities may be carried along with the product flow. 5. Increased scaling: The foam will aggravate the scaling problem on container walls and heat exchangers. 6. Safety risks: Slips, leaks and difficulty in monitoring containers.    The function of the special alumina defoamer    Traditional defoamers often fail to function under the extreme conditions of the Bayer process. The effective defoamers used in the production of alumina must possess specific characteristics:  1. Excellent alkali resistance: They must remain stable and active in high-concentration, high-temperature caustic solutions without decomposing or forming ineffective saponins. 2. High-temperature stability: Maintaining performance at digestion temperature and higher temperatures is crucial. 3. Particle tolerance: They must operate normally in a high-concentration environment of fine solid particles and must not fail as a result. 4. Organic compatibility: They need to inhibit foaming caused by organic pollutants while not being damaged by these organic substances. 5. Rapid defoaming and long-lasting inhibition: They can quickly ...
    - Jul 11, 2025
  • Considerations when adding defoamers
    Considerations when adding defoamers
    When selecting defoamers for use in the printing and dyeing textile process, multiple factors need to be considered to ensure the best results. Here are some key considerations:     1. Compatibility: The defoamer must be compatible with other chemical auxiliaries used (such as wetting agents, emulsifiers, etc.) to avoid adverse reactions or affect their performance. In addition, attention should be paid to whether the defoamer will cause damage to the fiber material.   2. Defoaming efficiency: Different types of defoamers have different defoaming capabilities. Efficient defoamers should be selected according to specific application scenarios and foam types. For example, some defoamers may be better at dealing with mechanically generated foams, while others are more suitable for foams caused by chemical reactions.   3. Persistence: The ideal defoamer should not only be able to quickly eliminate existing foams, but also have a good anti-foaming effect to prevent the formation of new foams, thereby reducing the number of additions and improving production efficiency.   4. Environmental protection requirements: With the increasing awareness of environmental protection, it is becoming more and more important to choose defoamers that meet environmental protection standards. Priority should be given to products that are non-toxic, non-volatile and biodegradable to reduce the impact on the environment.   5. Adaptability to application conditions: Considering the extreme conditions such as high temperature, strong acid and alkali that may be encountered in the printing and dyeing process, the selected defoamer must be able to maintain stability and effectiveness under these conditions.   6. Cost-effectiveness: Although price is not the only consideration, cost-effectiveness is still important. Evaluate the overall economic benefits of using a specific defoamer, including direct procurement costs and indirect benefits due to improved product quality and production efficiency.   7. Supplier reputation and service: Choose a supplier with a good reputation who can not only provide high-quality products, but also provide technical support and after-sales service to help solve problems encountered in actual operations.   In summary, when selecting a suitable defoamer for the printing and dyeing textile industry, the above aspects should be considered comprehensively to ensure that it can meet the requirements of the production process and achieve the goals of environmental protection and economy.    
    - Jul 04, 2025
  • Specialized defoamers enable efficient phosphate mining
    Specialized defoamers enable efficient phosphate mining
    Phosphate is an essential foundation for global agriculture, providing food for the world through fertilizers. However, mining this important resource faces a unique and persistent challenge: foaming. In the complex processing of phosphate rock, from beneficiation to phosphoric acid production, excessive foaming is not only troublesome, but also imposes a huge operational and economic burden. Therefore, specialized phosphate defoamers are key processing aids.     Why is phosphate processing so prone to foaming? The processing of phosphate rock involves several stages that are prone to foaming:   1. Beneficiation (flotation): This key process separates valuable phosphate minerals from silica and other gangue. It relies primarily on surfactants (collectors, frothers) to produce bubbles that carry phosphate particles. These chemicals can also produce powerful foams when necessary, especially in the following situations: Fine clays and muds: These ultrafine particles are common in phosphate deposits and can stabilize foam films. High ionic strength: Phosphate slurries often contain dissolved salts (e.g., Ca²⁺, Mg²⁺, SO₄²⁻) that enhance foam stability. Organic matter: Organic matter naturally present in the ore can act as an additional foam stabilizer.   2. Digestion (acidification): The reaction of phosphate rock with sulfuric acid to produce phosphoric acid and gypsum (wet process) is highly exothermic and accompanied by vigorous gas evolution (carbonates to CO₂, fluorides to SiF₄). This turbulent reaction, combined with the release of proteins and other organic foam stabilizers from the rock, can form large, persistent foam layers.   3. Thickening and filtration: Foam can impede settling velocity in thickeners, reduce filtration efficiency of belts or filters, and cause overflow problems.   Uncontrolled foam in phosphate production is costly Ignoring foam can lead to real losses:   1. Reduced production: Foam can displace valuable slurry volume in tanks, reactors, and thickeners, limiting processing capacity. 2. Product loss: Overflow foam can carry valuable phosphate solids or acid mist, directly impacting production costs. 3. Operational inefficiencies: Foam can cause pump cavitation, erratic level control, and inaccurate meter readings. 4. Increased downtime: Frequent manual intervention to remove foam or unplanned downtime to control overflows. 5. Safety and environmental risks: Slippery walkways, potential chemical spills from overflows, and release of acid mist or particulates from foam. 6. Wasted energy: Heat transfer efficiency in digesters or evaporators is reduced due to foam insulation.   Beyond generic solutions: The need for specialized phosphate defoamers Standard defoamers often fail in the harsh, complex environment of phosphate processing. Here’s why specialized formulations are essential:   1. Extremely high chemical compatibility: Defoamers must be able to withstan...
    - Jun 23, 2025
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